shale shaker screen, Author at Shale Shaker Screen,Shaker Screens for Sale,Shale Shaker Screen Manufacturers

2017年8月17日2017年10月23日

Oilfield Solids Control equipment manufacturer

KOSUN Solids Control manufacture equipment for Oilfield Solids Control ,Oil Gas drilling mud solids control system,HDD(Horizontal Directional Drilling) mud reycling System,mining and industrial slurry sepration.KOSUN Solids Control system are wildly used for both onshore and offshore oilfield drilling rig,HDD drilling rig. Shale Shaker, Mud Cleaner ,Desander ,Desilter, Centrifuge, Agitator, Mixing Hoppers, Flare Igniter, Mud Tanks, Pumps, Degassers for sale.

In the oilfield drilling industry, drilled solids within the drilling fluid must be removed in order to allow re-use of the drilling fluid. Efficient removal of these drilled solids results in considerable cost savings to energy companies through proper Oilfield Solids Control, reducing the treatment cost of drilling fluid, as well as protecting against catastrophic downhole tool damage and failures.

KOSUN Industries centrifuge is designed to remove the drilled solids from the drilling fluid, which allow for:

-Increased penetration rates

-Minimal drilled solids concentration

-Substantial cost savings through reduced drilling fluid maintenance, disposal costs and downhole tool protection.

-Separation of environmental and oilfield drilling fluids allowing for less environmental impact.

KOSUN has the experience that is required to design custom tailored strip sites for various applications.We understand that each application is unique and has different variables. By doing an engineering design we are able to identify target process rates, fluid parameters into and out of the site, surface equipment size restraints and deliver our clients with custom packages to suit their specific needs.

For more information about Oilfield Solids Control,oilfield solids control equipment,please contact us.

2017年7月25日2017年10月23日

3 Phase Decanter Centrifuge Manufacturer-Kosun

As a solids control equipment decanter centrifuge manufacturer, KOSUN supply other solids control equipment for sale, including shale shaker, shale shaker screen, desander, desilter, vacuum degasser, 3 Phase decanter centrifuge , centrifugal pump, submersible slurry pump, shear pump, mud agitator, mud gun, drilling fluid mud cleaner, decanter centrifuge, mud tank, diesel tank, water tank, complete solids control system, etc.

Kosun 3 Phase Decanter Centrifuge Typical Applications:Oil sludge treatment, animal/plant fat & oil extraction, starch & vital gluten separation, fish oil, albumen and fish meal separation in fish oil field.

3 Phase Decanter Centrifuge can be used in following cleaning, solid remove and impurity remove 3 phase separation field: tar, pesticide, oil filed recovered oil, used oil, waste oil & fat from restaurant, palm oil, oil tank cleaning, oil refining sludge, oil station cleaning sludge, olive oil, orange oil, gas floating sludge, food waste sludge.

3 Phase Decanter Centrifuge Operation Principle:

Similar with 2 phase decanter centrifuge operation principle, under the centrifugal force the feeding material can be divided into three relative stable layers. From the bowl inside wall there will be solids phase layer, heavy liquid phase and light liquid phase.

The solids phase layer is pushed to bowl small-end part by conveyor and discharged from solid outlet. The heavy liquid phase and light liquid phase are delivered to bowl big-end part and discharged separately from two different outlets.

It can reach three-phase separation.

Separation Type:

Solid -liquid –liquid

Liquid -liquid-solid

Liquid-solid-liquid

Kosun solids control undertakes equipment selection, design and manufacturing according to material data and actual demands of users. We warmly welcome users to visit our Company for field investigation, technical exchange and long-term cooperation.

2017年7月19日2017年10月23日

What’s the Solid Control System consist of?

Kosun as the professional solid control system manufacturer, we have our own understanding about this system.In Kosun’s words, solid control system is also called drilling fluids purification system, primarily applied for solids control and solid-fluid separation in drilling fluids so that the drilling mud might be recycled. Consisted of 3-7 module composite tanks and configured with 4 phases of purification equipment, it is fit for 2000-7000 meter oil drilling processes. The whole system is innovative with the bottoms of its purification tanks made to be conical and its edges equipped with mud agitating system to prevent solids from depositing.

What’s the Solid Control System consist of?

solid control system

The first main equipment for solid control system should be the vacuum degasser,We could analytics from the function of vacuum degasser. Generally speaking, horizontal vacuum degasser will be used to separate the gas from the drilling solids. What’s the reason to do like that? Because we should do everything to prevent any dangerous elements in oil & gas drilling fields. That’s why we should put the vacuum degasser as the first role.

The second one should be mud cleaner. KOSUN MD Series Mud Cleaner is the second stage separation equipment for drilling fluids, which deals with the mud being treated by the first grade separation equipment. The barite will be recovered and cuttings which are bigger than barite will be removed. Then the barite in the underflow will flow into circulation tanks through the screens when the weighted mud passes while the particles that are bigger than mesh will be removed.

The third equipment, we think it should be shale shaker (with necessary steel frame shaker screen). Actually, after the drilling solids have been transported and fed into vacuum degasser and mud cleaner, the third step is going with shale shaker. Commonly, we still need to be transported the solids onto the shale shaker, or we could say onto the surface of shaker screen. The equipment of transporting we should use is centrifugal sand pump or screw pump; and we may use shear pump to cut the drilling solids into small one if they are in big size. With the different design of the shaker screen’s mesh, we could get the drilling solids separated in different sizes.

The fourth equipment should be the decanter centrifuge. KOSUN DC Series Decanter Centrifuge is used to separate suspended solids ≥2μm in diameter and treat the drilling mud and fluids. It is especially effective when used in oilfield service industry, industrial service industry and especially in environmentally sensitive areas. This type of centrifuge is high in recovery rate, effective in solids control and remarkable in the reduction of cost spent on drilling mud resupplying and management.

Of course, the whole equipment must be mounted on the top of drilling mud tank, which is a kind of basic equipment for both solid control system and drilling waste management (vertical cutting dryer is the core equipment for this system), but it is a kind of powerful equipment.

2017年7月13日2017年7月13日

How to Properly Use Shale Shaker Screen？

Shaker Screen

Shaker Screen consists of a frame that can either be of steel or plastic, into which mesh can be fitted. This mesh does the work of separating the mixture of solid and drilling fluid. A binding material is used to bind the mesh with the frame.

For maximum efficiency, Shaker Screen must be used properly. Following points describe how to properly use it.
–   The cloth that is used for making the mesh must be of good quality. Also, if the layering of the mesh is increased, the efficiency of the screen will automatically increase and the fineness of the mesh will also increase.
–   Methods must be implemented to increase the life of the screen. For this the first method is to have a very strong screen so that the meshes are supported very firmly. The second method is to provide proper tensioning to the screen.
–   The screen must be protected from over tensioning or under tensioning.
–   When not in use, the screens must be properly removed from the machine, cleaned and stored properly. Extra care must be taken while storing the screen.
–   Also, when the screen in being installed, care must be taken that they are not mishandled. Mishandling of the screen, especially during installation may cause extra wear and tear.
–   The weight of the mixture that is being fed to the screen must be in accordance to the amount of weight that the screen can handle. Different types of screens are available for various sizes of the mixture.
–   The screens must be cleaned frequently and carefully. Care that must be taken during cleaning the screen is, the water that is being used is not of very high pressure or else it may cause the mesh to unbind from the frame.

KOSUN will supply better goods and services to customers continually.

2017年7月10日2017年11月2日

Brandt Shaker Screen Replacement – Drilling Fluid Equipment

Brandt Shaker Screen

Brandt shaker screen is the key component in shale shaker equipment. They function as a sieve to block the solid drilling waste and let the precious drilling fluid to be carried to a separate channel for further treatment.

Shaker Screen is used in Shale Shakers as part of solid control system in drilling operations of various industries, such as oil and gas drilling, mining, coal cleaning, etc. They primarily serve the purpose of separating drilling cuttings from the drilling fluids.

Drilling fluid is a cocktail of number of chemicals that help in the drilling process. Drilling fluid is prepared in two variations – water based and oil based, and they are very costly to obtain. They serve as lubricant agent to keep the drilling waste management system efficiently functioning. They keep the drilling bit cool and clean to penetrate deeper into the borehole. And because of these reasons, operators invest in technologies to lower their overall operational cost and also for the environmental purpose. Shale Shaker are one such equipment to achieve that goal.

Shaker Screen has two integral parts – a screen Panel and a screen Mesh. A screen panel will hold the mesh in place, to efficiently serve its purpose. It is much like a larger frame that holds smaller sections of the mesh with help of intersections. The frame itself comes in different material and shape. One key differentiator among them is the area of mesh between these intersection, that could be utilized for the screening. These intersections are known as “blanking”. The lower the blanking better the shaker screen’s performance.

The screen mesh could be understood as a piece of cloth woven with the wires to form fine rectangular openings. The screen mesh comes into variety in terms of its durability and conductance. Then there is a binding agent that joins the screen panel with the screen mesh.
The most modern development in shaker screen field is introduction 3D screen technology.

2017年7月7日2017年11月2日

Brandt Shaker Screen Replacement from Kosun

Brandt Shaker Screen

Shale shaker is a very important equipment that is used in the first stage separation of drilling liquids and the solid materials obtained from drilling oil, gas or water wells. This shale shaker consists of a shaker screen that does the separation process.

Brandt Shaker Screen comes in various types and different mesh sizes. Its two main types are the hook type and pretension type. Also the amount and the size of the solid that will get separated depends upon the size of the mesh.

Because of its importance, it is very important that the shaker screen is cleaned regularly. Cleaning it regularly will increase its efficiency and will delay the wear and tear of the mesh.
Various methods of cleaning the screen are;
1) Self Cleaning:
– This methodology involves the use of small folded or creased wires.
– These wires are arranged on a surface in such a way that small gaps are created resulting in a mesh like structure. This is usually supported using Support bars so that they are free to vibrate. These vibrations prevent the blocking or jamming of the mesh.
2) Water based cleaning:
– In this method a high pressure water pipe is used that cleans the screen by pouring water on it at a very high speed. This is a very traditional method that cleans the screen when less cleaning is required.
3) Screen cleaning machines:
– These machines are fully enclosed machines. The screen is placed inside this machine where a powerful water gun, releasing water at a very high pressure, is used that cleans the screen.
– The advantage of this machine is that it is fully automatic and no effort is needed at the workers part.
– Also this machine reduces the time required for cleaning a screen there by increasing the overall cost effectiveness.

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2017年5月20日2017年6月26日

Shale Shaker Screen Many Types | Kosun Manufacturer

Shale Shaker Screen

Shale Shaker Screen happens to be the most dynamic part of the shale shaker equipment, as this performs the most important part of separating the solid waste from fluid in a drilling process. At the same time it is the most vulnerable part of the equipment also because it constantly deals with solid particles and chemical rich fluid that makes it prone to wear and tear easily.

Shale shaker screen has also evolved over time in design and performance. Shale shaker is the primary part of a solid drilling waste management system . The latest development in the field is the introduction of 3D screen technology.

shale shaker screen for sale — shale shaker screen

The basis of differentiation among various types of shake shaker screen remains to be their conductance. The manufacturers apply their innovation in shapes and designs to improve it’s performance. A few common types of shale shaker screens out there are –
Flat Screen
A flat screen type is the most common and traditional type of the shaker screens that could be mounted to most of the shale shakers. A flat shaker screen is also very cost effective. This contains the steel panels that are bound together by steel plank.

Pyramid Screen
Pyramid screens are an improvised version of flat screens. A pyramid screen effectively increases the screening area without the need of changing the structure of the shaker. With help of more screening area the fluid quantity increases and results in better
production.

Metal Framed & Composite Framed Screen
Shaker Screens are usually metal framed and that standard is widely accepted in the industry. Composite frames are an extended version of the screen frames and since the introduction of composite frames, it has become quite popular among contractors due to their light weight and durability.

Hook Strip Screen
The hook strip screen comes in variations of sizes and designs and is used for straining and sieving etc. The mesh is secured with the help of clamping rails and the tension is applied with the help of woven wire cloth referred to as a hook strip.

2017年5月18日2017年11月2日

Rock Shaker Screen of Kosun Properly Use

Rock Shaker Screen

Rock shaker screen is the most critical component of shale shaker, as it plays an important role in separating the solid from fluid.

As it goes with any project operations, many a times the disaster will take place because of very basic things were overlooked or not taken care of. So prevention is better than the cure.

Following this philosophy, let us outline for you a few tips that could make you shaker screen last longer than you imagined:

If the rock shaker screen let the large solid pieces pass through the screen, chances are that they will end up chocking the whole equipment and making your project operation to halt in no time. So make sure that you select the most optimum screen size.
Timely preventive supervision of any shaker screens will go a long way in preventing any lasting damage to the equipment itself. The moment any wear and tear is spotted in the screen, even any blockage, consider taking it off and either clean it thoroughly before replacing or go for a new one altogether if the screen is not in good condition or reusable.
Do not use sticks or brushes while cleaning the rock shaker screen, also make sure that you don’t end up using extra high pressure water guns to clear the screen holes, as it might be harmful for finer meshes.
Mishandling may also cause damage to shaker screen during Storage. As storage of shaker screens is often times the most overlooked aspect. The screens storage in a way that prevents them from friction or jerks that might cause them to be torn away.
The overall functioning of the equipment is also an important aspect, make sure that the deck rubbers are properly installed and not worn out. Also look at the condition of shaker basket.
Always go for API conformed shale shaker screens only as to ensure the quality of your screen.

2017年5月18日2017年6月26日

Shale Shaker Screen Manufacturers Tips

Shale shaker Screen Manufacturers

Shale shaker screen manufacturers ensures a flawless process and quality product. Drilling equipment some in different sizes, shapes and designs. Drilling equipment must fit the design and size or be adjustable to fit the design or specifications. Anyone who has used equipment understands that standard industry specifications are crucial to its proper functioning.

Standard shale shaker screen manufacturers equipment are the hallmark of integrity and performance. Demand drives trends in every field. Different drilling fluid equipment- shaker screens have their strong points and weak points. Professionals choose their shaker screen equipment based on the nature of the work at hand. Provided here are some of the drilling fluid equipment – shaker screens in use.

HDX
The HDX was designed for optimized screen performance. The HDX has wire diameter 50 percent higher compared to other conventional screens thus enhancing the screen life. Designed to facilitate a higher flow rate without compromising its efficiency, its standard specifications ensure high performance in solid control.
Shale shaker screen manufacturers tips is: This equipment resists blinding because of its multi-layered rectangular mesh which enhances its efficiency in reducing fluid loss. In summary the HDX has the following qualities
RDX
The RDX gained a reputation for its cost effectiveness for drilling operators. Its strength is reinforced by a triple layered mesh screen. Its wire diameter is 75 percent thicker than conventional screens and 30 percent thicker than other quality screens. The thicker wires have high resistance to wear and tear thereby ensuring a longer screen life. Research has shown that RDX maintains its integrity and performance for its efficient separation of finer solids.
DX
This square mesh screen is credited for accurate cut point. It has narrow solid removal edge.

Whenever you are faced with the task to select a shaker screens as drilling fluid equipment, consider durability, flow rates capacity, resistance to blinding, adjustability and efficiency in the solid separation.

2017年5月18日2017年6月26日

Shaker Screen—API Standardizes Criteria for Solids Separation

Shaker Screens

Shaker Screens are the wear part of shale shaker, mainly classified into soft sieve screen, sieve plate type screen,and frame plate type screen.

The American Petroleum Institute is a trade association in the oil and natural gas industry in US. API works in collaboration with number of stake holders in the industry for the betterment of the industry.

It also conducts research and help in standardizing the industrial practices. One such guideline related to drilling industry was the standardization of criteria for solids separation. It mainly attributes to the size of shaker screens across the industry that determines the quality of fluid.

The purpose of this standardization was to simplify the screen selection process and provide the users with the screens that will make the solid separation process more efficient.
The API first came up with a Recommended Practice of drilling fluid processing system evaluation (RP 13C & E). Which was also approved by ISO 13501. This RP 13 C broadly covers the tests that describe the openings on the screen of a shale shaker screen in comparison of known standards. It should be considered that this test only describes the openings in the shaker screen but doesn’t talk about its performance.

Conformity to API standards by a manufacturer by providing the information on the labels will help the users determine their choice in best manner. A buyer will use his discretion as to which screen to use to get best conductance or increased life and so on and so forth.

Based on the standardized labeling of shale shaker screens the buyers are likely to make a more informed decision as to what is likely to work for their needs without leaving it guess-work.
Now as it happens with any change process, not all companies might embrace the system and continue to resist, while others do label the screens with the new standards. It is the end users prerogative to ask the manufacturer to provide the test related data for the screen that they intend to purchase.