Product News Archives - Shale Shaker Screen,Shaker Screens for Sale,Shale Shaker Screen Manufacturers

2025年4月17日2025年4月17日

KOSUN Shale Shaker – Advanced Solids Control for Optimal Drilling Performance

Maximize drilling efficiency with KOSUN Shale Shaker, the industry-leading solution for high-performance solids removal in demanding oilfield and HDD operations.

Why Choose KOSUN Shale Shaker?

✔ Superior Screening Efficiency – Removes solids down to 75μm with 98%+ separation rate
✔ Heavy-Duty Construction – Reinforced steel frame & corrosion-resistant components for extended service life
✔ Energy-Saving Design – 30% lower power consumption than conventional shakers
✔ Quick-Change Screen System – Tool-free replacement reduces downtime by 50%
✔ Smart Vibration Control – Adjustable G-force (5-7.3G) for optimal performance across formations

Technical Specifications:

Capacity: 50-500 GPM
Screen Area: 1.2-4.5 m² (customizable)
Motor Power: 2×1.5kW-2×3kW
Deck Options: Single, double or triple deck configurations

Ideal for:

Oil & gas drilling (onshore/offshore)
Horizontal directional drilling (HDD)
Geothermal and mining operations
Tunneling projects

Compatible with: Water-based, oil-based & synthetic drilling fluids

Trusted by Global Operators – [Request Your Customized Solution Today!]

#ShaleShaker #SolidsControl #DrillingFluids #OilfieldEquipment #KOSUN #HDD #RigTechnology

2025年4月16日2025年4月16日

Black Rhino Shale Shaker – Revolutionize Your Solids Control with Unmatched Performance

Boost drilling efficiency with the Black Rhino Shale Shaker, the industry’s most reliable and high-performance solids removal solution. Designed for extreme durability and maximum fluid recovery, our shakers ensure cleaner drilling fluids, reduced waste, and lower operational costs.

Why Choose Black Rhino?

✔ Heavy-Duty Construction – Reinforced steel frame & corrosion-resistant components for harsh environments
✔ High-G Force Screening – Removes fine solids (down to 75+ microns) for superior fluid clarity
✔ Energy-Efficient Motors – 20% lower power consumption vs. conventional shakers
✔ Quick-Swap Screen System – Reduces downtime with tool-free screen replacement
✔ Smart Vibration Control – Adjustable settings for optimal performance across formations

Ideal for:

Oil & gas drilling (onshore/offshore)
HDD & tunneling operations
Geothermal & mining projects

Compatible with: Water-based, oil-based & synthetic drilling fluids

Upgrade Your Solids Control Today!
[Contact Us] for a FREE consultation & see why top drillers trust Black Rhino.

#ShaleShaker #SolidsControl #DrillingFluids #OilfieldTech #BlackRhino #HDD #RigEquipment

2025年4月10日2025年4月10日

Professional solid control solutions effectively separate cuttings and reduce drilling costs

In the field of oil drilling and geological exploration, Shale Shaker is the first critical piece of solid control system, directly affecting the cleanliness of drilling fluid and subsequent treatment efficiency. As the industry’s leading provider of solids control equipment, we offer Shale Shaker, a high-performance, durable, low-maintenance product that helps customers significantly increase drilling efficiency and reduce waste disposal costs.

Why choose our Shale Shaker?

High efficiency separation technology

Multi-layer vibrating screen design can quickly separate cuttings of different particle sizes to ensure maximum drilling fluid cycle utilization and reduce mud waste.

Strong durability, adapt to harsh environment

High-strength steel + anti-corrosion coating, suitable for sea, land and high temperature and high pressure conditions, greatly extend the service life of equipment.

Intelligent vibration regulation

Support frequency conversion control, adjust vibration frequency according to drilling fluid viscosity and sand content, optimize separation effect and reduce screen clogging.

Modular design, easy maintenance

Quick removal screen and open structure for easy cleaning and replacement, reduce downtime and improve job continuity.

Energy saving and environmental protection

Low power motor design, in line with the green drilling trend, to help enterprises reduce carbon emissions.

Application scenario

Oil & Gas drilling

Shale gas/coalbed methane development

Horizontal Directional Drilling (HDD)

Mine exploration and tunnel engineering

Customer Case:

An international drilling company using our Shale Shaker improved drilling fluid recovery by 30%, reduced screen changes by 50%, and saved more than $200,000 in annual costs.

Consult now!

If you’re looking for a reliable, efficient Shale Shaker provider, contact us for a customized solution! We provide global logistics support and technical training to ensure your projects run seamlessly.

2022年10月30日2022年10月30日

The role of KOSUN KD slurry treatment unit

The role of the slurry treatment unit is to separate the clay and crushed stone mixed mud formed by cutting tool head from solid to liquid, and achieve multi-level control separation according to different requirements, and finally meet the mud reuse.

KOSUN, as the equipment supplier of the famous Italian international engineering service company I.C.O.P., based on the company’s previous long-term experience in using the slurry separation system of BAUER MAT, Germany, Co., Ltd. and I.C.O.P., jointly improved the equipment, which contributed to the creation and application of the KD series of shield mud and water treatment products.

When selecting slurry treatment equipment, two aspects must be considered:
1, must be able to effectively separate the sand and soil in the mud, control the mud density;
2, It must have the processing capacity commensurate with the speed of propulsion, and the shield machine is matched.

In addition to mud-water balance shield, construction mud of KOSUN KD slurry separation system is mainly produced by the following types of projects:

1, drilling pile foundation construction mud treatment – by rotary drilling drill, positive and negative circulation drill, impact drill drilling into the hole construction method;

Slurry treatment for underground diaphragm wall construction — produced by the slotting construction method of diaphragm wall, double-wheel milling and other equipment;
Trenchless construction mud – horizontal directional drilling and mud water pipe jacking construction.

The slurry separation products of KOSUN Metro construction include:
KD-500 shield slurry treatment system,
KD-200 shield slurry treatment system,
KD-100 shield slurry treatment system.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

2022年3月30日2022年3月30日

Characteristics of Tunnel Mud Purification Equipment

Tunnel mud purification equipment has a wide range of applications, including mud purification projects in the fields of underground tunnel shields, bridge pile foundations, sand washing recycling, river dredging, and trenchless engineering, Tunnel mud purification equipment can help reduce mud discharge and sticking phenomenon, it is an essential equipment for environmental protection foundation construction.

The tunnel mud purification equipment is mainly divided into two parts: mud separation system and cyclone separation system. The equipment is mainly composed of coarse shale shaker module, desanding and desliming module and slurry pump equipment. The mud separation system generally uses coarse mud shale shaker equipment for effective treatment, and the coarser solid phase particles are preliminarily separated. The cyclone separation system is mainly completed by the de-sanding and desilting cyclone treatment equipment.

Features of tunnel mud purification equipment:

1) The mud processing capacity is large, and the purification and sand removal efficiency is high.

2) The shale shaker equipment has a long service life, a low failure rate, and is easy to install and maintain.

3) The screen angle, mesh size and exciting force of the shale shaker can not only be adjusted flexibly, but also can achieve good screening effect on various bottom layers.

4) Centrifugal slurry pump equipment has a high degree of generalization and good corrosion resistance, and is suitable for long-term transportation of slurry with strong grinding, corrosion and high concentration.

5) The modern cyclone has a reasonable structure, wear-resistant and corrosion-resistant materials, convenient operation, high economical practicability, and can be used for a long time in harsh environments.

6) A control valve is provided between the main inlet pipe and the liquid outlet pipe of the desander and the desilter, and the cyclone is provided with an automatic sand prevention and plugging device and an underflow port adjustment device.

The tunnel mud purification equipment designed by KOSUN has a large processing capacity, which can effectively reduce the cost of mud treatment and greatly reduce the output of waste slurry. It is a truly ideal modernization device for environmental protection construction.

2022年2月7日2022年2月7日

Structural Characteristics and Properties of Oil Sludge Sands in Oil Fields

The structural characteristics of oil mud sand in the oil field are particularly complex and diverse, making it very difficult to handle. It is generally composed of structures such as oil-in-water, water-in-oil and suspended solid impurities, and is an extremely stable mixture. The oil components in the sludge sand mainly contain saturated hydrocarbons and aromatic hydrocarbons, and the content of colloid and bitumen is less.

The composition of oil mud sand depends on the geological conditions of the major oil fields, the production technology and the process flow, and is also directly related to the variety of chemicals added, the quality of sewage, and sewage channels. Generally, the moisture content and salt content The amount of ingredients is high. Most of the sludge sands contain harmful substances such as arsenic, mercury, and salts. The characteristics of oily mud sand are mainly high crude oil content, some of which have oil content as high as 50%, high cohesion, and the main binding component of oily mud sand is also crude oil. Oil mud sand dispersed in water will be naturally divided into crude oil floating on the water surface and sand particles sinking to the bottom due to gravity, which mainly depends on the larger component density of oil mud sand. In water, the density of crude oil is lower than that of water.

There is also a big difference in the properties of the old oily sludge sand and the newly produced oily mud sand. The old oily mud sand has a long storage time, so there will be light components diffused during the long-term storage process, while some crude oil is due to the separation of seepage. The physical and chemical reactions of oil sludge will greatly change the properties of oil sludge, and therefore will slowly transform into a mixture of heavy oil, asphaltene, sand and soil.

Based on the above-mentioned structural characteristics, components and properties of oily sludge sand in the oil field, it is explained that the harmful components of oily sludge sand in the oil field are more and more complex, especially in the process of oil production, the addition of various chemicals will increase the toxic components of the oil sludge. These toxic components not only increase the difficulty of separation and purification of the oil sludge, but also more seriously, if the oil is directly discharged , Because the toxic substances are seriously exceeding the standard, the direct and arbitrary discharge will cause serious environmental pollution.

2021年12月22日2021年12月22日

What are the characteristics of oil and gas reservoir drilling fluid?

Oil and gas reservoir drilling fluid is the “blood” of drilling and plays a very important role in drilling operations. Therefore, the requirements for drilling fluid are very high, according to the characteristics of different oil and gas layers, matching different types of drilling fluids. This article roughly summarizes the following four types of oil and gas reservoir drilling fluids and the characteristics of oil and gas reservoir drilling fluids.

1) Oil and gas reservoir drilling fluid-water-based drilling fluid

Water-based drilling fluid refers to the general term of various circulating fluids that meet the needs of drilling work with its multiple functions during oil and gas drilling.

Features of water-based drilling fluid: Low cost, Simple slurry preparation, Relatively low pollution.

2) Oil and gas reservoir drilling fluid-oil-based drilling fluid

Oil-based drilling fluid features: good lubricity, little damage to oil and gas layers, and good for stabilizing the borehole wall. It is widely operated on various drilling platforms. Oil-based drilling fluid also has the characteristics of resistance to high temperature, salt and calcium erosion.

3) Gas drilling fluid is formed by injecting air or nitrogen into conventional drilling fluid. Characteristics of gas drilling fluid: Compared with ordinary drilling fluids, it has the advantages of fast speed, short cycle and low overall cost.

4) Oil and gas reservoir drilling fluid-synthetic base drilling fluid

Synthetic-based drilling fluids are often characterized by easy biodegradation, no pollution to the environment, and pollution discharge standards that meet national environmental protection requirements; the filtrate is the base fluid instead of water, which has good performance in stabilizing the well wall and protecting oil layer gas; the conventional performance is stable, easy to control and operate, the liquid phase has a high viscosity, which is good for suspending and carrying drill cuttings, and has high thermal stability, which can still meet the needs of carrying cuttings at high temperatures.

2021年11月29日2021年11月29日

The composition and physical treatment method of drilling waste

The composition of drilling waste is complex, generally alkaline, with a pH value of 8. 5-12, and the solid particle size is generally 0.01 to 0.3 μm. The appearance is generally viscous fluid or semi-fluid, with fine particles and grades. Various chemical treatment agents are added to it, generally containing heavy metals, oils, bentonite, alkalis and compounds (including organics), etc., such as iron chromium salt, sulfonated pitch, sulfonated tannin extract, sulfonated lignite, etc. Livestock and environmentally harmful substances. Waste fluids are produced in the process of oilfield exploration and development, such as cleaning fluids, drilling fluids, and sewage (formed by rainwater washing the well site with some mud and oily substances). The harmful substances are mainly oily substances, and there are also a small amount of them. Organic treatment agents, heavy metals and alkali substances have higher CODCr values. During the drilling process, the mud circulates in the drill bit to lubricate the drill bit while also carrying the drill cuttings to the ground. Most of the drill cuttings are solid particles, and a small part is mixed in the drilling fluid in the form of mud sand, accounting for about 20% of the total waste. Contaminants are mainly drilling fluid.

At present, domestic and foreign drilling waste treatment methods mainly include chemical and physical methods such as chemical flocculation, solidification, washing, incineration, destabilization, and landfill. After chemical flocculation treatment, it can be directly discharged in accordance with environmental protection requirements, or be recycled to prepare mud, or injected into wells, but it lacks efficient and economical flocculants, and the harmful substances after chemical solidification are no longer diffused and migrated to the environment. The solidification treatment requires a certain cost, and the amount of one-time treatment is large. The landfill method has an adverse effect on the surface water and its irradiated soil. The incineration method has a high treatment cost and will cause secondary pollution to the air. Although these methods have processed the drilling waste mud to a certain extent, the organic pollutants in the drilling waste mud have not been decomposed and may still pollute the environment.

2021年10月31日2021年10月31日

Parameters of KOSUN KSMR-1000 HDD Mud Circulation System

Parameters of KOSUN KSMR-1000 HDD Mud Circulation System:

System Capacity: 1000GPM (240m³/h)

Particle Size after Treatment: 15~44μm

Total Screen Area of Shale Shaker: 2*2m2

Total Screen Area of Underflow Shaker: 2m2

Processing Stage: three stages

Total System Power: 184kW

Total System Volume: 30m³

External Dimensions of the System: 12100×2630×4438mm

KOSUN KSMR-1000 HDD Mud Circulation System is applied to construction projects with higher mud capacities. Its purification process is divided into three stages: shale shaker for the first stage, desander and desilter respectively for the second and third stages. Both desander and desilter are equipped with underflow shakers that can carry out a further treatment to solids discharged by the upper equipment. By mud preparation devices, add necessary mud materials into purified mud and stir them evenly to prepare mud with qualified properties for recycling, which can greatly reduce construction costs and effectively protect the environment.

KOSUN produces standard HDD Mud Recycling System, such as KSMR-200, KSMR-500, and KSMR-200. KOSUN can also customize exclusive mud recovery systems according to the different needs of customers.Want know more about our Standard Trenchless HDD Mud Circulation System, Please Contact us now!

2021年9月30日2021年9月30日

Mud treatment equipment can control the specific gravity and viscosity of the mud

Mud treatment equipment is a kind of pile foundation auxiliary machine that can control the mud performance index in the construction of mud wall protection. It can achieve strict control of the specific gravity, viscosity and sand content of the mud. This type of equipment can be used for mud purification treatment. The mud waste produced in the purification process is subjected to dry discharge treatment, and the treated mud can be recycled and reused, so the transportation and treatment cost of construction mud can be greatly saved.

The mud can be used as a lubricating and cooling agent in the construction of the pile foundation between the use of mud and processing equipment. It can cool the tools while washing the tools, prevent the wall from collapsing or peeling, and maintain the dug shape unchanged. In addition, when the construction pile hole is poured, the quality of the mud will also affect the end bearing effect of the cast-in-place pile. Therefore, according to the different construction process requirements, certain standards and requirements for the quality of the mud will inevitably be put forward in the mud making process. Therefore, in the process of mortar making, how to stably control the sand content and specific gravity of the mud has become a key factor in controlling the hole formation and pile quality of cast-in-place piles.

As a high-efficiency and energy-saving construction mud purification and reuse device, mud treatment equipment has obvious technical and economic advantages in terms of the quality of construction slurry and the cost of waste slurry treatment. High comprehensive benefits are produced in terms of quality assurance and pulp cost.