How to Choose the Right Screen Mesh Size for a Shale Shaker?

The screen mesh size of a shale shaker is a critical factor that directly affects its efficiency in solids control during drilling operations. Selecting the appropriate mesh size ensures optimal separation of drilling solids, improves drilling fluid quality, and enhances overall operational performance. In this article, we will provide valuable insights and guidelines on how to choose the right screen mesh size for a shale shaker.

1, Understand the Basics of Screen Mesh Size:

Screen mesh size refers to the number of openings per linear inch in a square inch of screen. It is denoted by the mesh count, where a higher mesh count indicates smaller openings and finer particle separation. For example, a 200 mesh screen has smaller openings compared to a 100 mesh screen.

2, Consider the Drilling Application and Formation Characteristics:

The choice of screen mesh size should be based on the specific drilling application and the characteristics of the formation being drilled. Consider the following factors:

a) Formation Size and Composition: Determine the size distribution and composition of the drilled solids in the formation. Finer formations may require finer mesh sizes to effectively separate smaller particles.

b) Drilling Fluid Properties: Analyze the properties of the drilling fluid, such as viscosity, density, and rheological behavior. These properties can influence the drilling solids’ settling characteristics and the required mesh size for efficient separation.

c) Drilling Conditions: Take into account the anticipated drilling conditions, including the expected volume and type of drilling solids. Higher concentrations of fine particles may necessitate a finer mesh size.

3, Evaluate Shale Shaker Performance and Cut Point:

Understanding the performance capabilities of the shale shaker is crucial in selecting the appropriate screen mesh size. Consider the following factors:

a) Screen API Designation: Shale shaker screens are often assigned an API designation, which specifies the range of particle sizes that can be efficiently separated by the screen. For example, an API 60 screen is designed to remove particles larger than 250 microns.

b) Cut Point Requirement: Determine the desired cut point, which is the particle size at which the screen can efficiently separate the solids. This depends on the drilling operation and the desired level of solids control. Finer mesh sizes are suitable for achieving lower cut points.

4, Consult Manufacturer Recommendations and Industry Standards:

Manufacturers of shale shakers typically provide guidelines and recommendations regarding suitable mesh sizes for their equipment. Consult these guidelines to ensure compatibility and optimal performance. Additionally, adhere to industry standards and regulations related to screen mesh sizes for specific drilling operations or geographical regions.

5, Consider Field Experience and Testing:

Gather information from field experience or conduct testing to evaluate the effectiveness of different screen mesh sizes. Collaborate with drilling experts or industry professionals who have experience with similar drilling conditions. Field trials can provide valuable insights and help identify the optimal screen mesh size for specific applications.

6, Optimize Efficiency and Solids Control:

Achieving an optimal balance between screen capacity and solids control efficiency is crucial. While finer mesh sizes provide better separation for smaller particles, they may reduce screen capacity and potentially increase the risk of screen blinding. Consider the trade-offs and strike a balance that maximizes solids control while maintaining acceptable drilling fluid flow rates.

Selecting the right screen mesh size for a shale shaker is essential for efficient solids control and optimal drilling performance. By considering the drilling application, formation characteristics, shale shaker performance, and consulting manufacturer recommendations, operators can make informed decisions. Balancing screen capacity, solids control efficiency, and cut point requirements will ensure effective particle separation, improved drilling fluid quality, and enhanced operational efficiency in drilling operations.

Tags: screen mesh size for shale shaker, shaker Screen Mesh Size, Solids Control, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

Related Products:

https://www.kosun.com/products/Product-Accessories/shaker-screen.html

How to caluclute the size of shaker screen?

Many clients asked us this question, how to revert API to micron of separation point/cut point or mesh for shaker screen mesh, even many of shaker screens manufacturers do not know this well. Some manufacturers use the API number as mesh directly, this is incorrect, if clients do not have professional knowledge, they will use the wrong mesh screens and can not get the ideal result.

Shaker screen API is another mean indicating screen mesh size but more standard and compatible. Mesh size or designation from different suppliers will indicate various separation point or D100 cut point then come to certain API size according to latest API RP13C.

size of shakers screen
size of shakers screen

This is a chart to show how to convert mesh to microns, to know how to convert microns (D100 separation), then to know how to convert mesh to API, or API to mesh.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Drilling fluid linear vibrating screen in the processing of drilling fluid.

The linear vibrating screen USES the short or long tube vibration motor as the power source, the performance is superior, the structure is reasonable, the operation is stable, the life is long, the maintenance cost is low. Under the same conditions, compared with other types of shaker, drilling mud processing capacity is stronger, sand transport chip capacity is greater.

Purpose of linear vibrating screen: LS series vibrating screen is the first stage solid control equipment for the processing of drilling mud, which is more suitable for the occasions requiring large handling capacity. Solid particles with particle size greater than 76 microns in drilling mud can be separated. Application: large oil rig, large trenchless rig, shield engineering, river dredging engineering, etc.

Drilling fluid linear vibrating screen in the processing of drilling fluid if the phenomenon of running mud?It is understood that this is mainly related to the high solid content in the drilling fluid, mud viscosity, cuttings dispersion and other screening material factors;It is related to the condition of small vibration force, high mesh number and small screen area of drilling fluid vibrating screen.It also has a lot to do with the direction and position of the input buckle of the vibrating screen during the field installation, which can be analyzed step by step from the following points:

1. Regularly check the steering of the motor;

2. Unreasonable mesh number;

3. The formation and mud conditions affect the treatment capacity;

4. Check the amplitude of the shaker;

5. Check whether the distribution of liquid flow on the screen frame is reasonable.

Shale Shaker Screen Mesh Sizes Table

Many clients asked us that how to revert API To Micron for Shaker screen mesh,even most of shaker screens manufactures in China do not have this knowledge. Some manufacturers use the API number as mesh directly, this will be incorrect, if clients do not have professional knowledge, they will use the wrong mesh screens and can not get the ideal result.

Shaker Screen Mesh
Shaker Screen Mesh

Shaker screen is a very important part of shale shaker spare parts and also valuable parts. There are different of type screens like holk type/frame type, flat screen or pyramid screen, however there is screen mesh that same standard to separate solids particals by miron. How to translate screen mesh to micron ?

Please check the following chart is the relationship between API mesh and microns. There are slight different with API mesh and the standard mesh. If you make 15000 divided the mesh size, it will be microns. For example, if mesh is 100 and then it’s separation micron will be around 15000/100=150micron .

Shale Shaker Screen Mesh Sizes Table
Shale Shaker Screen Mesh Sizes Table

KOSUN is a proffessional manufacturer for shale shaker and shaker screen. We  know uch better on how to enhance screen performance or efficiency. Our screens size are conform to API RP13C. Furthermore, right here you will get one-step solutions. No matter what type of Shale Shaker Screens you need, you will get the high quality items at very reasonable price. Please refer to our brief brochure for more reference. Select right shaker screen, select right shaker screen manufacturers.

KOSUN is a professional manufacturer even over 25 years. KOSUN are engaged in offering a wide range of shale shaker screens. We manufacture and operates a complete line of advanced balanced-elliptical and linear-motion Shale Shaker Screens for all onshore and offshore applications. All our products are designed and developed using premium quality raw material and latest technology to ensure that final output meets with industry guidelines. Moreover, we stringently check all the products on several parameters to assure zero defect.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

 

Separation Size and Type of KOSUN Shale Shaker

The separation size of shale shaker depends on shaker screen size. We call it API size or mesh size. The API defers from API 20 to API 325 per API RP13 standard.Through changing different API size shaker screen, the shale shaker can separate solids size min. above 40μm (at API 325 shaker screen).

shake shaker screen sizes
shake shaker screen sizes

If you do not need to separate so fine solids, you can choose more fine shaker screen, like 800μm.The common screen API size for shale shaker is API60, API80, API100, API140, API160. Customer can choose the suitable size per drilling mud condition.

Shale shaker is the first stage separation equipment for oilfield drilling mud cleaning system. It utilizes vibrating motor to generate vibrating strength. The vibrating strength drives the drilling mud to go through the shale shaker. When the drilling mud goes through the shaker screen, clean mud will filter into mud tank. Not allowable bigger solids will pass the screen surface and be discharged.

shale shaker
shale shaker

Types of KOSUN Shale Shaker:

Linear motion shale shaker. It is the most common shaker model for oil and gas drilling solids control system.

KOSUN Linear motion shale shaker are ideal for high-capacity processing and the compact and easy-to-service design makes them a perfect choice for fast conveyance and heavy loading in tough drilling conditions.When drilling top-hole sections or while heavy-volume solids are encountered, in these intervals, shakers are required to generate high G-forces to effectively move high-capacity drilled solids across the screens.

Balanced elliptical motion shale shaker. It is not recommended for oil and gas drilling since the flow capacity is big. If the mud flow is not equal, the motion of shaker will be changed. And performance will not be good. Mostly, professional users prefer linear motion for wide application.

KOSUN Balanced elliptical motion shale shaker are the best choice for max retention time and frequency for highly need of dryer drilled cuttings in light-loading drilling conditions.The unique balanced elliptical basket and  easy-to-service design makes them a wonderful choice for reducing solids control operation cost.When faced with gentle light-loading drilling fluids, the ES shale shakers are required to reduce G-forces and maintain longer screen residence time, this results in drier solids,better drilling fluid recovery, longer screen life andreduced operating costs. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste MangementExpert

Shaker Screen API Mesh Size of Kosun Best Shaker Screen

Shaker Screen API Mesh Size

Shaker Screen API Mesh Size is tested according to API RP13C code. We are able to provide you with all the manufacturing and modeling shades of the global oil field. Please contact us for more detailed information on API dimensions and information on grid size

Shaker Screen API Mesh Size is another indicator screen size, but more standard and compatible average.

American Petroleum Institute has laid down the guidelines for solid control systems in drilling industry. However, the main purpose of this standardization was to provide the end user with a fair idea of what they are investing their money into, when the purchase a certain type of shaker screen.

Shaker Screen API Mesh Size
Shaker Screen API Mesh Size

Now, before we delve into the benchmarking by API, let us give you an overview of what the shaker screen is or why is it that important to be researched about?

Drilling is widely used activity in oil and gas industry, to obtain deep seated fossil fuel to fulfill the fuel requirement across the globe, and that makes this industry quite enormous. The drilling operations are carried out on hard ground surface or on the ocean surface. In the entire drilling process, one of the main challenges is the handling of the drilling waste , it is called solid control system. The drilling waste mainly consists of drilling cuttings (solid) and drilling fluid (mud).

Now the drill cuttings are nothing but the rock shavings and other hard particles that are extracted during drilling, the drilling fluid is a mixture of different chemicals and oil or water. The drilling fluid is quite expensive substance and is added to the drilling process to help drilling equipments lubricated and cool, besides other things.

API being one of the largest trading group of US in drilling industry, has set up certain industry standards to test the quality of shaker screens, that are respected worldwide. Based on these tests, they have labeled different shale shaker screen sizes that approved by ISO, and encourage the manufacturers to use those labels on the product to enable the end user for a fair comparison before purchase.
While quality of different shaker screens cannot alone assure its performance, as the actual performance, in terms of conductance and life, will depend on a variety of aspects. To name a few – Handling of shaker screen, installation and replacement, appropriate tensioning, deck rubbers, storage and cleaning, volume of mud and solids, etc.

Shale Shaker Screen Sizes in New Kosun Shale Shaker

Shale Shaker Screen Sizes

Shale shaker screen sizes is decided by shaker screens. Different shale shaker screens have different shale shaker screen sizes.

American Petroleum Institute has laid down the guidelines for solid control systems in drilling industry. However, the main purpose of this standardization was to provide the end user with a fair idea of what they are investing their money into, when the purchase a certain type of shaker screen.

Now, before we delve into the benchmarking by API, let us give you an overview of what the shaker screen is or why is it that important to be researched about?

shale shaker screen sizes
shale shaker screen sizes

Drilling is widely used activity in oil and gas industry, to obtain deep seated fossil fuel to fulfill the fuel requirement across the globe, and that makes this industry quite enormous. The drilling operations are carried out on hard ground surface or on the ocean surface. In the entire drilling process, one of the main challenges is the handling of the drilling waste, it is called solid control system. The most important but easy to missed part is the shale shaker screen sizes application in real spot.

API being one of the largest trading group of US in drilling industry, has set up certain industry standards to test the quality of shaker screens, that are respected worldwide. Based on these tests, they have labeled different shaker screen sizes that approved by ISO, and encourage the shale shaker manufacturers like Kosun to use those labels on the product to enable the end user for a fair comparison before purchase.

While quality of different shaker screens cannot alone assure its performance, as the actual performance, in terms of conductance and life, will depend on a variety of aspects. To name a few – Handling of shaker screen, installation and replacement, appropriate tensioning, deck rubbers, storage and cleaning, volume of mud and solids, etc.

Shale Shaker Screen Size from Manufacturer Kosun

Shale Shaker Screen Sizes

Shale shaker screen sizes mean that the size of the vibrating screen is also the size of the screen. In the oil field or solid control industry, there are many different types of shale shaker screens.

Shale shaker screen sizes selection is based on the original shaker screen size. Such as the overall size. The user should also consider the identified drilling conditions or mud properties. We need the main function or achievement.

The popular shale shaker screens sizes including  710x1250mm,585x1165mm, 630x1250mm, 700x1050mm, and so on. Mesh sizes for oilfield solids control shaker are usually from API 40-API325.

shale shaker screen sizes are the size of the screens.
shale shaker screen sizes

Shale shaker screen is the wear part of the mud shaker screen, mainly divided into soft sieve, sieve plate type screen, frame plate type screen.

API is one of the largest trade groups in the drilling industry in the United States and has established industry standards to test the quality of vibrating screens, which are respected around the world. Based on these tests, they mark the size of the different shale shaker screens approved by ISO and encourage the manufacturer to use the labels on the product to allow the end user to make a fair comparison before purchase.

Typically, at the beginning of the drilling, the screen cloth requires a rough opening. So we will enjoy a higher frequency. When drilling is getting deeper and deeper, we require more fine and finer screening. Due to the nature of the drilling mud and the cuttings are different.

Although the quality of the different shale shaker screens can not alone ensure its performance, the actual performance in terms of conductance and lifetime will depend on various aspects. Hold a few – vibrating sieve treatment, installation and replacement, proper tension, deck rubber, storage and cleaning, mud and solid volume.

Shale shaker for sale toward all over the world. Welcome to contact us.