Shale Shaker Screen Archives - Shale Shaker Screen,Shaker Screens for Sale,Shale Shaker Screen Manufacturers

2023年8月25日2023年8月25日

Shale shaker screen manufacturer KOSUN

KOSUN has been a shale shaker screen manufacturer for more than 30 years. We not only manufacture shale shaker screens but also produce shale shaker screen parts: shale shaker screen meshes. Our shale shaker screens are available in Linear Motion Shale Shaker and Balanced Elliptical Motion Shale Shaker. As first-level solid control equipment in oil drilling, shale shaker screens are used to separate coarse rock debris and are applied in oilfield drilling fluids, solid phase control, and mud cleaning.

As a shale shaker screen manufacturer, we have a deep understanding of how to improve screen mesh performance and efficiency. Our shale shake screen sizes comply with API RP13C standards. All our products are designed and developed using premium quality raw materials and the latest technology to ensure that final output meets with industry guidelines.

We can manufacture screen meshes matching KOSUN shale shaker screens, desilters, and desanders. We offer sand-mode polyurethane screens, rubber screens, vibrating screens, and PU screens. We can also customize screen meshes for various models of shale shaker screens.

At KOSUN, our engineers and design professionals can assist in providing shale shaker screens with a range of screen opening sizes for solid control, fluid systems, and size control. The arrangement of layers in stainless steel wire mesh cloth ensures optimal filtration effectiveness for pre-tensioned vibrating screens. Customers can choose from various frames and bar patterns. We serve customers by understanding their goals and sharing their vision.

We will provide the best solutions for shale shaker desilters, and desanders equipment. For more information, please contact us immediately.

Tags: shale shaker screen manufacturers, Brandt screen, shaker screens for sale, shale shaker screen, shale shaker screen sizes, shale shaker screens for sale, shale shaker screen suppliers

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

2023年7月16日2023年7月16日

The Advantages of Using Durable Shale Shaker Screens in Harsh Environments

Using durable shale shaker screens in harsh environments offers several advantages, which can significantly improve the performance and longevity of the shale shaker system. Here are some key advantages:

1, Enhanced Screen Life:

Harsh drilling environments often involve abrasive materials, high temperatures, and challenging drilling conditions. Durable shale shaker screens are specifically designed to withstand these conditions and have increased resistance to wear and tear. They are constructed using robust materials and innovative manufacturing techniques, resulting in extended screen life. By using durable screens, operators can reduce the frequency of screen replacements, leading to cost savings and improved operational efficiency.

2, Improved Solids Control Efficiency:

Durable shale shaker screens maintain their integrity and screening effectiveness even in harsh environments. They can effectively separate and remove a wide range of solid particles, including fine particles and larger cuttings. With improved solids control efficiency, the screens help maintain the desired drilling mud properties, such as density and viscosity. This contributes to better drilling performance, reduced downtime, and minimized equipment wear and tear.

3, Reduced Screen Blinding and Plugging:

In harsh drilling conditions, screen blinding and plugging are common challenges that can hinder solids separation and reduce shale shaker efficiency. Durable screens are designed with features that resist blinding and plugging, such as specialized mesh configurations and anti-blinding mechanisms. These screens can effectively prevent the accumulation of solids and minimize the need for frequent cleaning or unclogging, resulting in uninterrupted operations and improved overall productivity.

4, Optimal Performance in Extreme Temperatures:

Some drilling operations encounter extreme temperature variations, either in extremely cold or hot environments. Durable shale shaker screens are engineered to withstand temperature extremes without compromising their performance. They are constructed using materials that maintain their strength and flexibility, ensuring reliable screening even in challenging temperature conditions. This allows for consistent solids control performance and eliminates the risk of screen failure due to thermal stress.

5, Resistance to Corrosion and Chemical Attacks:

Harsh drilling environments may involve exposure to corrosive drilling fluids and aggressive chemicals. Durable shale shaker screens are manufactured using corrosion-resistant materials, coatings, or alloys that provide enhanced resistance to chemical attack. This protects the screens from premature degradation, maintains their structural integrity, and ensures reliable solids separation even in corrosive environments.

6, Improved Environmental Stewardship:

Durable shale shaker screens contribute to environmental stewardship in several ways. Their extended lifespan reduces the frequency of screen replacements, resulting in reduced waste generation. Additionally, their efficient solids control capabilities minimize the discharge of drilling cuttings and fine particles into the environment, reducing the environmental impact of drilling operations.

7, Cost Savings:

The use of durable shale shaker screens in harsh environments can lead to significant cost savings in multiple ways. The longer screen life and reduced replacement frequency result in lower screen procurement and maintenance costs. Improved solids control efficiency reduces mud consumption, minimizing the need for fresh mud and associated costs. Additionally, the reduction in screen blinding, plugging, and equipment downtime improves operational efficiency and productivity, leading to cost savings.

In summary, durable shale shaker screens offer advantages such as extended screen life, improved solids control efficiency, resistance to blinding and plugging, optimal performance in extreme temperatures, corrosion resistance, environmental benefits, and cost savings. Investing in high-quality and durable screens tailored for harsh environments can positively impact drilling operations, ensuring efficient solids control and reducing operational costs.

2023年6月19日2023年6月19日

How to Choose the Right Screen Mesh Size for a Shale Shaker?

The screen mesh size of a shale shaker is a critical factor that directly affects its efficiency in solids control during drilling operations. Selecting the appropriate mesh size ensures optimal separation of drilling solids, improves drilling fluid quality, and enhances overall operational performance. In this article, we will provide valuable insights and guidelines on how to choose the right screen mesh size for a shale shaker.

1, Understand the Basics of Screen Mesh Size:

Screen mesh size refers to the number of openings per linear inch in a square inch of screen. It is denoted by the mesh count, where a higher mesh count indicates smaller openings and finer particle separation. For example, a 200 mesh screen has smaller openings compared to a 100 mesh screen.

2, Consider the Drilling Application and Formation Characteristics:

The choice of screen mesh size should be based on the specific drilling application and the characteristics of the formation being drilled. Consider the following factors:

a) Formation Size and Composition: Determine the size distribution and composition of the drilled solids in the formation. Finer formations may require finer mesh sizes to effectively separate smaller particles.

b) Drilling Fluid Properties: Analyze the properties of the drilling fluid, such as viscosity, density, and rheological behavior. These properties can influence the drilling solids’ settling characteristics and the required mesh size for efficient separation.

c) Drilling Conditions: Take into account the anticipated drilling conditions, including the expected volume and type of drilling solids. Higher concentrations of fine particles may necessitate a finer mesh size.

3, Evaluate Shale Shaker Performance and Cut Point:

Understanding the performance capabilities of the shale shaker is crucial in selecting the appropriate screen mesh size. Consider the following factors:

a) Screen API Designation: Shale shaker screens are often assigned an API designation, which specifies the range of particle sizes that can be efficiently separated by the screen. For example, an API 60 screen is designed to remove particles larger than 250 microns.

b) Cut Point Requirement: Determine the desired cut point, which is the particle size at which the screen can efficiently separate the solids. This depends on the drilling operation and the desired level of solids control. Finer mesh sizes are suitable for achieving lower cut points.

4, Consult Manufacturer Recommendations and Industry Standards:

Manufacturers of shale shakers typically provide guidelines and recommendations regarding suitable mesh sizes for their equipment. Consult these guidelines to ensure compatibility and optimal performance. Additionally, adhere to industry standards and regulations related to screen mesh sizes for specific drilling operations or geographical regions.

5, Consider Field Experience and Testing:

Gather information from field experience or conduct testing to evaluate the effectiveness of different screen mesh sizes. Collaborate with drilling experts or industry professionals who have experience with similar drilling conditions. Field trials can provide valuable insights and help identify the optimal screen mesh size for specific applications.

6, Optimize Efficiency and Solids Control:

Achieving an optimal balance between screen capacity and solids control efficiency is crucial. While finer mesh sizes provide better separation for smaller particles, they may reduce screen capacity and potentially increase the risk of screen blinding. Consider the trade-offs and strike a balance that maximizes solids control while maintaining acceptable drilling fluid flow rates.

Selecting the right screen mesh size for a shale shaker is essential for efficient solids control and optimal drilling performance. By considering the drilling application, formation characteristics, shale shaker performance, and consulting manufacturer recommendations, operators can make informed decisions. Balancing screen capacity, solids control efficiency, and cut point requirements will ensure effective particle separation, improved drilling fluid quality, and enhanced operational efficiency in drilling operations.

Tags: screen mesh size for shale shaker, shaker Screen Mesh Size, Solids Control, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

How to choose the right shale shaker screen?

Shale shaker screens are an essential component of the drilling equipment used in the oil and gas industry. They are used to separate solids from drilling fluids and prevent clogging of downstream equipment. Selecting the right shale shaker screen is critical to achieving efficient solids control and maximizing drilling performance. In this article, we will discuss the factors that need to be considered when selecting a shale shaker screen.

1, Screen Type

The type of screen is an important factor to consider when selecting a shale shaker screen. There are three main types of screens: woven wire, perforated plate, and synthetic screens.

-Woven wire screens are made of stainless steel wire mesh and are the most common type of screen used in the oil and gas industry. They offer good durability and are suitable for most drilling applications.

-Perforated plate screens are made of steel plates with holes drilled through them. They are more durable than woven wire screens but are less effective at separating finer solids.

-Synthetic screens are made of polymer materials and are designed to offer higher separation efficiency and a longer lifespan than traditional metal screens. They are particularly suitable for drilling in harsh environments and can be used in place of metal screens for improved performance.

2, Screen Mesh Size

The mesh size of the screen is another critical factor to consider when selecting a shale shaker screen. The mesh size refers to the number of openings on the screen surface per linear inch. The larger the mesh size, the smaller the openings, and the finer the solids that can be separated.

For drilling fluids with larger particle sizes, a lower mesh size is recommended. For fluids with finer particles, a higher mesh size is required to achieve efficient separation.

3, Screen Configuration

Shale shaker screens come in various configurations, including flat, pyramid, and hook-strip screens. Flat screens are the most common and are suitable for most drilling applications. Pyramid screens are designed to increase the amount of surface area in contact with the fluid, which improves separation efficiency. Hook-strip screens are easy to install and remove, making them ideal for drilling operations that require frequent screen changes.

4, Screen Quality

The quality of the screen is an essential factor to consider when selecting a shale shaker screen. Poor-quality screens can result in reduced separation efficiency, increased downtime, and increased operating costs.

High-quality screens are made from high-grade materials and are manufactured to tight tolerances to ensure consistent performance. They should be able to withstand the high pressures and temperatures encountered in drilling operations and resist wear and tear.

5, Screen Quantity

The number of screens required depends on the drilling conditions and the type of shale shaker being used. Most shale shakers require between two and four screens. Using more screens can increase the capacity of the shaker and improve separation efficiency.

6, Price

Price is also a consideration when selecting a shale shaker screen. While it is essential to choose a high-quality screen, it is also vital to select a screen that fits within the budget. Synthetic screens are generally more expensive than traditional metal screens but can offer better performance and longer lifespan.

In conclusion, selecting the right shale shaker screen is critical to achieving efficient solids control and maximizing drilling performance. The factors to consider when selecting a shale shaker screen including screen type, mesh size, configuration, quality, quantity, and price. By considering these factors, drilling operators can select a screen that is best suited to their specific drilling conditions and requirements.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

2022年5月28日2022年5月28日

Features of KOSUN Composite Material Screen and Iron Frame Screen

Composite screen is a commonly used type of screen for drilling Mud Shaker. It is made of stainless steel wire mesh, plastic flat mesh and galvanized sheet. Its common specifications are 1165x585mm, and the mesh number is 20-320 mesh. The composite material screen has the advantages of long service life, good screening effect, low screen use cost, convenient disassembly and assembly, large liquid conductivity, good sand (slag) discharge effect, and long life. Composite material screen is the Ideal accessory on shale shale, desanders, desilters.

The iron frame screen is mainly composed of 2 to 3 layers of stainless steel mesh with the steel frame tightly combined on the frame. The frame is welded by high-strength square steel pipe or flat steel, and has a plurality of reinforcing support ribs. The mesh can be combined with the frame through metal glue, or directly bonded to the frame. The high-strength steel frame and support ribs, as well as the moderately tensioned screen, form a reliable whole, which greatly enhances the flow, strength and service life that the screen can withstand. The mesh number of each layer of mesh cloth is different, and the accurate and reasonable matching can make the screening effect more detailed. The mesh is divided into multiple independent small mesh surfaces to prevent excessive expansion of localized damage. At the same time, it is equipped with a special rubber stopper to repair the damage, which can save time and reduce the cost of use.

As a professional manufacturer of drilling solids control equipment, KOSUN not only designs and manufactures conventional solids control equipment, including: shale shaker, desilter, centrifuge, agitator, and mud tank, but also supplies these equipments various accessories, including: various specifications of screens and vibration motors for mud shale shaker, cyclones for de-sanding and desilting, drums and screw propellers for centrifuges, tank bottom valves for mud tanks Various types of guns, etc.

2020年11月27日2020年11月27日

Advantages of petroleum shale shaker screen for oilfiled

Petroleum shale shaker screen is used in mud purification equipment (mud shale shaker) for oilfield drilling. The function of petroleum shale shaker screen is to separate the rock debris and other impurities generated during drilling from the mud through the high-speed shale shaker to achieve mud recycling and reuse. Mud is divided into water-based mud and oil-based mud. The use time of the screen in oil-based mud is shorter than that in water-based mud.

Advantages and Classification of petroleum shale shaker screen

Petroleum shale shaker screen are roughly divided into: flat shaker screens, wave shaker screens and composite shaker screens (also called hook-edge soft shaker screens).

Petroleum shale shaker screen production process: punching plate-shearing plate-sandblasting-cutting mesh-mesh and steel plate bonding (wave type screen is firstly dipped 2-3 layers of mesh together and pressed drum, and then bonded with steel plate )-Make side hook-boxing. The composite shale screen is: cutting mesh-two-layer mesh bonding-hooking-packing.

The advantages of the flat shaker screen: low cost, low freight (4 sheets per box), easy to repair the damaged mesh surface (the company has mesh repair patches).

Advantages of wave shaker screen: large screening area.

Frame type shaker screen, frame type shaker screen is divided into injection frame screen, steel frame screen, aluminum frame screen

Advantages: easy to install, easy to repair if the mesh surface is damaged.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

2020年8月6日2020年8月6日

M-I SWACO ( MANGOOSE) replacement shale shaker screens

We are shale shaker screen manufacturer form China which can produce the replacement shale shaker screens for Derrick, NOV Brandt, M-I SWACO, Kemtron, Scomi and FSI.

-Derrick, FLC, Hyperpool, PWP, PMD are marks of Derrick Corporation.

-NOV Brandt, VSM, Cobra, King Cobra, D380, D285P and LCM are marks of Varco I/P, Inc.

-M-I SWACO, ALS-2, MD-2, MD-3, MEERKAT PT, MONGOOSE PRO are marks of M-I LLC.

-Scomi, SCM-PrimaG 3P, 4P, 4PDD, 5P are marks of Scomi equipment INC.

-Kemtron 48, Kemtron 28, KTL, KPT are marks of ELGIN separation solutions.

-FSI 5000 series is the mark of Fluid Systems Inc.

How to order shale shaker screens? The shale shaker brand and model you have ? The API no. of the shaker screen you need? The quantity of the shaker screen for each item? Knowing that, We will make you an quote immediately!

Shale shaker screens are becoming the most shaker parts as demands on the shale shaker have increased and developing. How Important Shale Shaker Screen is in Solid Control System? If the drilling mud is compared to blood, the shale shaker acts as a kidney. In that way, shale shaker screen is the necessary filtering component for the whole solid control system. Choose right shaker screen for your drilling slurry purified equipment, result in a high efficiency of mud recovery and decrease drilling cost.

2019年5月5日2019年5月5日

Kosun KDS-500 Shield Slurry Treatment System

Since the introduction of slurry balance shield, the slurry separation and treatment system and equipment have appeared.During the construction of slurry shield, slurry treatment is one of the important factors affecting the normal tunneling of the shield, and directly affects the construction schedule, construction cost and environmental protection.The application of slurry shield, along with the tunnel construction, is gradually developed from the city edge to the city center.Due to the limitation of the construction site, the mud water treatment equipment must cover a small area and have a high treatment rate, so an efficient and integrated slurry treatment equipment has become the first choice of the owner and the construction unit.

Xi’an Kosun Environmental Engineering co.,LTD,It is a professional company providing integrated solutions of solid waste treatment in the field of energy conservation and environmental protection, focusing on the development and service of complete sets of technologies and equipment such as sludge reduction and resource utilization.

Kosun Environmental Engineering co., ltd. helps customers with sludge reduction and disposal services, including: general contracting of sludge treatment, sludge treatment mobile site services, sludge treatment package solutions.

Kosun KDS-500 shield slurry treatment system is a modular design system.The system is designed for mud purification in medium sized slurry balance shield construction projects.The KDS-500 system is composed of a coarse vibrating screen module and two sets of sand removal modules. The coarse vibrating screen module is equipped with a coarse screen for removing large particles, and the sand removal module is equipped with a desander hydrocyclone and a fine vibrating screen.

The slurry falls into the collecting box through the coarse vibrating screen, and then is separated and transported to two sets of sand removal modules through two connecting pipes. The sand removal module is equipped with a desander hydrocyclone, which can remove the sand in the slurry.After two levels of treatment, the effect of repeated circulation can be achieved.

2017年11月13日

Shale Shaker Screen Mesh Sizes Table

Many clients asked us that how to revert API To Micron for Shaker screen mesh，even most of shaker screens manufactures in China do not have this knowledge. Some manufacturers use the API number as mesh directly, this will be incorrect, if clients do not have professional knowledge, they will use the wrong mesh screens and can not get the ideal result.

Shaker screen is a very important part of shale shaker spare parts and also valuable parts. There are different of type screens like holk type/frame type, flat screen or pyramid screen, however there is screen mesh that same standard to separate solids particals by miron. How to translate screen mesh to micron ?

Please check the following chart is the relationship between API mesh and microns. There are slight different with API mesh and the standard mesh. If you make 15000 divided the mesh size, it will be microns. For example, if mesh is 100 and then it’s separation micron will be around 15000/100=150micron .

KOSUN is a proffessional manufacturer for shale shaker and shaker screen. We know uch better on how to enhance screen performance or efficiency. Our screens size are conform to API RP13C. Furthermore, right here you will get one-step solutions. No matter what type of Shale Shaker Screens you need, you will get the high quality items at very reasonable price. Please refer to our brief brochure for more reference. Select right shaker screen, select right shaker screen manufacturers.

KOSUN is a professional manufacturer even over 25 years. KOSUN are engaged in offering a wide range of shale shaker screens. We manufacture and operates a complete line of advanced balanced-elliptical and linear-motion Shale Shaker Screens for all onshore and offshore applications. All our products are designed and developed using premium quality raw material and latest technology to ensure that final output meets with industry guidelines. Moreover, we stringently check all the products on several parameters to assure zero defect.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

2017年11月2日2017年11月8日

610 Pieces of KOSUN Shaker Screens Sold to Iran

As we all know, Shaker screen is the largest consumable wearing device for solids control equipment.A Cost-effective shaker screen can not only ensure the screening quality of drilling mud, but also can extend the trial life of shale shaker. Shale shaker screens consume a portion cost of drilling, so a cost-effective shaker screen is needed by many drilling contractors.

KOSUN developed a high-quality shaker screen through years of research and trial. Recently, KOSUN has produced a number of screens for the FLC2000 shale shaker. It has been tested by third parties and fully compliance with international standards. 610 Pieces of KOSUN Shaker Screens are ready to delivery to Iran.

KOSUN has been the leading China OEM supplier of quality, high performance screening surfaces for over 20 years. Our entry into manufacturing screens for kinds of shakers has come at the request of numerous operators who desire to improve the performance of their shakers by taking advantage of Kosun’s screen manufacturing technology. KOSUN now has screens available for kinds of internationally renowned shale shakers.

Features and Benefits of KOSUN Shaker Screen:

-Available for Derrick, Brandt, Swaco and KEM-TRON brand shakers.

-API RP 13C compliant

-Long life stainless steel screen cloth

-Triple screen layers

-Bonded to perforated panel

-Quick and easy to repair

-Consistently manufactured, rugged construction

-Mature technology, competitive price

-Ability to handle high flow rates

-Cut point integrity

-Longer screen life

-Minimize nearsize particle blinding

KOSUN is a large-scale enterprise specializing in the production of solids control equipment and solid-liquid separation equipment. After decades of rapid development, KOSUN has developed into a well-known solids control equipment manufacturer at home and abroad. (Editor:Kosun Lily.Wang)